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  • Ladder-type welded mesh machine for industrial production of welded wire mesh used in construction and fencing

High Speed Ladder Mesh Welding Machine

Automatic Ladder Mesh Welding Machine for Masonry Reinforcement

Automatic masonry reinforcement welding machine for the production of ladder-type wall reinforcements

A servo drive operates the machine, and the production process is precise and efficient, reliably and economically producing trapezoidal mesh from coils.

The diameter of the welded steel bar is 3-6mm(rib wire or smooth wire), and the welding speed is 50 times per minute.

The automatic detection device for the transverse reinforcement in place is used to ensure that each steel bar can be welded firmly, ensure the product quality, and achieve the best quality.

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Technical Data

ModelDP-BF-400
Wire diameter3-6mm
Longitude wire space75-400mm
Cross wire space50-500mm
Mesh lengthMax.4m
Welding electrodes2 pcs
Welding speedMax.50times/min
Longitude wire feedingBy coil
Cross wire feedingBy coil
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Ladder Mesh Welding Machine includes the following

  • Line Wire Feeder System
  • Crosswire Feeder System
  • Welding Unit
  • Mesh Dropping Mechanism
Automatic ladder welded mesh machine, designed for the production of high-quality welded wire mesh for various applications.

Wire feeding system

  • Line and cross wires are fed directly from coils through a compact straightening and multi-roller feeding unit.
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Welding unit

  • The welding rod adopts a cubic design with the same sides and can be used on multiple sides. It is made of alloy copper material with high hardness, wear resistance, and high temperature resistance.
  • The welding transformer adopts forced water cooling technology to ensure long-term continuous use and greatly extend the service life of these components.
  • The equipment can adjust the cross-wire spacing and produce wall reinforcement of different sizes accurately and efficiently.
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Mesh Dropping Mechanism

  • After welding, the ladder mesh automatically falls into the collection unit.
  • Automatic laterally stacking of meshes during the production flow.
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Ladder Mesh Welding Machine Video

Ladder Mesh Welding Machine Photos

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Masonry Ladders Mesh Application

Ladder mesh (also called reinforcement mesh or construction mesh) is primarily applied in construction for reinforcement and structural support(Concrete Reinforcement, Masonry & Brickwork).

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Ladder mesh for concrete

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Ladder mesh for garden

RKM Professional Services

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  • The ladder mesh welder can be customized according to customer requirements.
  • Provide machine layout diagrams, installation videos, operating instructions, etc.
  • Provide online service support to solve customer problems promptly.
  • Provide overseas installation and commissioning services and free training for workers.
  • Regularly visit customers overseas and solve technical problems for customers free of charge.
  • Quick response accessories service, global supply.
  • One-year warranty, free replacement of vulnerable accessories within 1 year.

FAQ of Ladder Mesh Welding Machine

The maximum welding speed of this equipment is 50 times/min.

Daily output calculation: With a mesh size of 100*50mm and a mesh length of 4m, 600 pieces can be produced in 8 hours.

The setup time for modern trapezoidal wire mesh welding machines using servo drives and PLC control varies significantly depending on the specifications and complexity of the change.

1. Changing Horizontal Rib Spacing (Simple): The operator changes the horizontal rib spacing value via the touchscreen. Thanks to the precise wire feeding control of the servo system, the machine automatically begins welding at the new spacing. Estimated time: 5 – 15 minutes

2. Changing Vertical Rib Spacing (Slightly Complex): Requires manual movement or adjustment of the vertical guide rails and indexing device. Simultaneously, the new vertical rib spacing parameters need to be entered into the control system, and the welding electrodes repositioned. Estimated time: 30 – 60 minutes

3. Changing Wire Diameter (Complex): Replace the wire guide rollers and straightening rollers in the wire feeding system to match the new wire diameter.

Adjust the welding electrodes to ensure optimal contact.

Reset key parameters such as welding current, welding time, and welding pressure in the control system.

Perform trial welding tests until the weld strength and appearance meet quality requirements. Estimated time: 1.5 hours – 3 hours

Wire diameter is the most important factor affecting power requirements. The thicker the wire, the greater the instantaneous current required, which is the main source of energy consumption. Other factors include the power consumption of servo motors, wire feeding systems, shearing and typesetting systems, and the power consumption of the cooling system.

Trapezoidal wire mesh welding machines primarily process wires with diameters ranging from 3 to 6mm. The raw materials include cold-drawn smooth low-carbon steel wire, cold-rolled ribbed steel bars (wires), and galvanized wires. Among them, low-carbon steel wire and ribbed steel bars have the best welding performance.

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In addition to the production of ladder mesh welding machiness, the RKM factory also offers a wide range of accessories and customization options for your machines.
Modular production lines increase your automation level. Learn more about the China wire mesh welding machine factory.

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