High-Speed-CNC-Gabion-Machine-line

Automatic CNC Gabion Machine
for Gabion Mesh & Box
Production

——Accurate and efficient, output 10000㎡/12 hours, customized service!

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Professional Gabion Machine Manufacturer

RKM is a professional CNC gabion machine manufacturer specializing in the design and production of automatic CNC gabion mesh machines for manufacturing gabion boxes, gabion baskets and double twist hexagonal wire mesh. Our machines are widely used by manufacturers producing gabion products for river protection, retaining walls, slope stabilization and infrastructure projects.

With extensive manufacturing experience, RKM provides customized gabion production solutions based on mesh size, wire diameter, production capacity and final application requirements.

What is Gabion Machine?

A gabion machine is an automatic industrial machine designed to manufacture hexagonal wire mesh used for gabion boxes. It works by twisting steel wires into a double-twisted mesh structure, which provides high strength, flexibility, and durability for civil engineering applications such as river protection, retaining walls, and slope stabilization.

The machine is also known as a gabion mesh machine or gabion box machine, depending on its application and mesh output type. It is widely used in infrastructure projects where strong, corrosion-resistant wire mesh is required.

Double-Twisted Structure

The key feature of a gabion machine is its ability to produce a double-twisted hexagonal mesh structure. This structure ensures that even if one wire breaks, the mesh will not unravel, making it highly stable and suitable for heavy-duty engineering applications, with high flexibility.

Technical Data

ModelCNC-LNWL
Wire Diameter1.5-4.0mm
Mesh Size50*70mm, 60*80mm,70*90mm, 80*100mm, 90*110mm, 100*120mm, 110*130mm, 120*140mm, 130*150mm etc.
Mesh WidthMax.5300mm
Twisted number3 or 5, adjustable by touch screen
Servo Motor22KW+15KW+11KW
Speed10000㎡/12 hours
Voltageas your request.
Dimension10*1.8*3.5M
Weight 16T

The Complete Production Line includes the following:

This equipment is used to produce gabion mesh, box cage, and gabion basket mesh production line. Including: wire pay-off, wire tension device, gabion waving machine, mesh rolling machine (mesh cutting machine).

gabion-machine-production-line

Wire feeding system

The raw materials are low-carbon steel wire, galvanized steel wire, PVC-coated steel wire, stainless steel wire, etc. The wire is introduced into the machine through a pay-off rack.

Wire tension device: Make sure the wire maintains tension to avoid wire breakage and entanglement.

HAFO gear:Alloy material, large opening, better suited for PVC wire.

wire-pay-offs
Wire-tension-device
HAFO-gear

CNC Gaion Machine

1. PLC programming control, uniform and precise mesh.
2. 3-twist and 5-twist can be switched at will, and the mesh can be doubled flexibly, just need to replace the net barb shaft (other specifications please contact us for customization).
3. The CNC gabion machine contains 4 servo motors, which control different functions separately, with high precision, high efficiency, and low failure rate;
4. Equipped with an automatic shutdown function.
5. Transverse and longitudinal reinforcement wire can be added.

Servo motor 1: 11KW

Servo-motor-1

Servo motor 2: 15kw

Servo-motor-2

Servo motor 3: 22kw

Servo-motor-3

Servo motor 4: 0.75kw

Servo-motor-4

Mechanical mesh cutting machine

PLC programming input needs to cut the size, automatic cutting.

Mechanical-mesh-cutting-machine

Mesh rolling machine

Can produce 2-3 rolls of gabion mesh at the same time.

Mesh-rolling-machine

Video of CNC Gabion Machine

Applications of Gabion Machine

The gabion machine is widely used in civil engineering and environmental protection projects. It produces high-strength hexagonal wire mesh used to form gabion boxes, which are filled with stones to create stable structures for soil retention, water control, and slope reinforcement.

Gabion machine used for river bank protection and erosion control system

River Protection

Gabion mesh produced by a gabion machine is widely used for river bank protection systems.

Gabion boxes used in retaining wall construction for soil stabilization

Retaining Walls

Gabion boxes are commonly used in retaining wall construction due to their high strength and permeability.

Slope protection system made with gabion mesh produced by gabion machine

Slope Protection

Gabion mesh is used in mountainous and unstable terrains for rockfall netting and slope reinforcement.

Gabion mesh used in highway embankment and infrastructure protection

Highway Engineering

Gabion mesh is used in highway construction for roadside reinforcement, embankment protection, and crash barrier support systems.

Gabion box machine used for mining slope and rockfall protection

Mining Protection

In mining areas, gabion structures are used to protect slopes, reinforce excavation sites, and prevent rockfall hazards.

Gabion structures used in flood control and water management engineering

Flood Control

Gabion systems used to build river diversion structures, dams, and protective barriers.

Gabion mesh used for coastal erosion protection and seawall reinforcement

Coastal Engineering

Gabion mesh is widely used in coastal protection systems to prevent erosion caused by waves and tides.

Gabion machine used for railway slope stabilization and protection systems

Railway Protection

Railway infrastructure uses gabion systems for slope reinforcement, embankment stabilization, and trackside protection.

Why Choose RKM Gabion Machine?

gabion-machine-professional-services
  • Customized solution design – meet customer needs
  • Provide field inspection and trial machine services
  • Arrange production plans to ensure on-time delivery of equipment
  • Provide free repair and replacement of parts within 1 year of the equipment warranty period (except for man-made damage and consumables)
  • Quickly respond to customer needs for key parts
  • Provide gabion machine installation and commissioning videos, and user manuals
  • Provide overseas services and online support
  • Provide employee training
  • Regularly visit customers to understand the equipment operation status and solve problems
  • Provide equipment upgrade services

FAQ

Q: What is a gabion machine?

A: A gabion machine is an automatic wire mesh manufacturing machine used to produce hexagonal double-twisted mesh for gabion boxes. These meshes are widely used in civil engineering projects such as river protection, retaining walls, slope stabilization, and infrastructure reinforcement.

Q: What is a gabion machine used for?

A: A gabion machine is used to produce gabion mesh that is filled with stones to create strong and flexible structures. These structures are commonly used in river control, highway protection, mining reinforcement, coastal engineering, and soil erosion prevention projects.

Q: What is gabion mesh?

A: Gabion mesh is a hexagonal wire mesh produced by a gabion machine. It is formed using a double-twisted structure that provides high strength and flexibility. The mesh is used to create gabion baskets and protective engineering structures.

Q: What materials can a gabion machine process?

A: The machine can process various types of steel wire including galvanized wire, PVC coated wire, and low carbon steel wire. These materials ensure corrosion resistance and long service life for outdoor engineering applications.

Q: What is the difference between a gabion machine and a gabion box machine?

A: A gabion machine generally refers to the equipment used to produce gabion mesh, while a gabion box machine may refer to systems that include cutting, folding, and assembling processes for finished gabion boxes. Both are part of gabion production systems.

Q: What industries use gabion machines?

A: Gabion machines are widely used in civil engineering, water conservancy projects, transportation infrastructure, mining protection, and environmental engineering industries where soil stabilization and erosion control are required.

Q: Can gabion machines be customized?

A: Yes. RKM provides customized gabion machine solutions based on wire diameter, mesh size, production speed, and application requirements to meet different engineering standards and project needs.

Q: Does RKM provide complete gabion production lines?

A: Yes. RKM offers complete gabion production line solutions including wire feeding systems, twisting machines, mesh forming units, and automatic cutting systems to ensure efficient and continuous production.

Customer Case: Gabion Machine Exported to Russia

customized-gabion-machine-with-reinforcement-wire-Russia

Customized Gabion Machine with Reinforcement Wire Solution

RKM Factory successfully delivered a customized CNC gabion mesh machine to a customer in Russia. The client required a special design where reinforcement wires are integrated into the gabion mesh, with straight (non-twisted) reinforcement ribs instead of the traditional curved structure.

To meet this requirement, RKM engineers developed a tailored solution, modifying the machine structure to ensure precise placement and stable welding of straight reinforcement wires within the mesh.

Our engineering team traveled to the customer’s factory in Russia to complete on-site installation and commissioning. The machine was successfully put into production, achieving high efficiency and consistent mesh quality.

The customer expressed high satisfaction with both the machine performance and RKM’s professional after-sales service.

Related Products

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In addition to the production of gabion machines, the RKM factory also offers a wide range of accessories and customization options for your machines.
Modular production lines increase your automation level.

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