• Automatic-Fence-Mesh-Welding-Machine-RKM-FP-2500AN

Automatic Fence Mesh Welding Machine for 3D Fence Panels

The automatic fence mesh welding machine is an efficient production line for manufacturers of 3D security fences and welded fence panels. The RKM design DP-GW-2500F fence mesh welder adopts automatic wire feed, resistance welding, 3D bending, and stacking in one efficient production line, which can save costs in labor and improve efficiency.

The machine is widely utilized for the massive production of 3D fence panels that can be employed in prison fence construction, airport fence construction, highway fence construction, industrial fence construction, and residential fence construction. The machine is a perfect pick for any fence factory that seeks efficiency in production.

Looking for a reliable automatic fence mesh welding machine for your fence production line?
Contact us today to get a customized solution, technical specifications, and a competitive factory price tailored to your project requirements.

Technical Data of RKM-GW-2500F Fence Mesh Welding Machine

Model RKM-FP-2500AN 3D-fence-panel-specification
Line wire diameter 3-6mm
Cross wire diameter 3-6mm
Line wire space 50, 100, 150, 200mm
Cross wire space 50–300 mm
Mesh width Max.2.5m
Mesh length Max.3m
Welding electrodes 51pcs
Welding speed 60 times/min
Welding transformers 150kva*8pcs
Line wire feeding auto line wire feeder
Cross wire feeding Auto cross wire feeder
Production capacity 480pcs mesh-8 hours

Advantages of Automatic Fence Mesh Welding Machine

(1) High-Precision Servo Motor Feeding System:

The automatic warp feeding system has a capacity of 1 ton. The warp feed is controlled by an Inovance servo motor, and the warp feed is controlled by a stepper motor, ensuring precise positioning and minimal error.

The weft feeding system also has a capacity of 1 ton, eliminating the need for frequent feeding and reducing downtime.

(2) Stable Pneumatic Welding System with Adjustable Pressure:

RKM employs pneumatic welding technology, using original Japanese SMC cylinders to control the welding electrodes, enabling stable and strong mesh welding. The welding pressure is adjustable and set via a touchscreen, making operation simple and ensuring high-quality welded mesh production.

(3) German-Designed High-Speed 3D Bending System:

The welded 2D fence is transported to the bending machine by two wire mesh tractors controlled by Inovance servo motors. A 3D fence can be manufactured in 4 seconds. The bending mold is made of W14Cr4VMnRE(high-alloy wear-resistant tool steel), which is wear-resistant and can withstand high-strength, continuous bending.

(4) Automatic Stacking and Counting System:

Finally, the equipment automatically and neatly stacks the 3D fences together. It is equipped with a counting device, and once the preset quantity is reached, it is transported to the warehouse by forklift.

(5) Fully Automated Fence Mesh Production Line:

This integrated production line automates the entire process from material feeding and welding to bending and stacking, ensuring high-quality welding of the fence while reducing labor costs.

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Welding-system-of-fully-automatic-fence-mesh-welding-machine-for-3D-fence-panels
Automatic-3D-bending-system-of-fully-automatic-fence-mesh-welding-machine
Automatic-stacking-system-of-fully-automatic-fence-mesh-welding-machine

Video of Automatic Fence Mesh Welding Machine in Operation

Watch the fully automatic fence mesh welding machine producing 3D fence panels with stable welding quality and high-speed output.

Typical Applications of Automatic Fence Mesh Welding Machine

Automatic fence welding machines are used for the mass production of high-strength welded fence panels. Featuring a stable welding process, high-quality welds, and efficient and flexible production, this equipment is suitable for various security, infrastructure, and industrial fencing applications.

  • 3D security fencing for high-security locations such as prisons, airports, and military bases
  • Perimeter fencing systems for factories, warehouses, logistics centers, and industrial parks
  • Road and rail security fencing for traffic safety and boundary protection
  • Residential and commercial fencing, including residential projects, schools, and public facilities
  • Industrial zone and infrastructure protection projects, such as power plants, substations, and oil and gas facilities

This equipment is ideal for manufacturers seeking to mass-produce high-quality, consistent 3D-welded fence panels while reducing labor costs.

A fence manufacturing plant in Romania was dealing with inefficient production and high labor costs, where it was only producing 150 panels in a day.

The contribution of RKM was their automatic fence mesh welding machine for producing 3D fence panels at high speed. The machine fully incorporated automatic wire feeding and welding, 3D bending, as well as stacking. The machine was optimized with improved cooling and a customized bending unit.

After the commissioning of the new system, they were able to produce well over 500 panels per day with much less labor. Their product has been one of the best in the region for 3D fences.

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Service of Automatic Fence Mesh Welding Machine

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RKM mesh welding machine manufacturer comes with complete support to ensure smooth operation and high productivity.

Pre-sales Service

  • Understand your fence mesh specifications and provide customized solutions.
  • Factory visits with guidance on machine operation and 3D fence panel production.

In-sales Service

  • Check equipment manufacturing progress anytime.
  • Trial runs with videos and photos of finished panels for inspection.

After-sales Service

  • Installation and commissioning, operation manuals, and troubleshooting videos.
  • Maintenance and repair support to reduce downtime.
  • Rapid response parts service and overseas engineer support for installation and training.
  • Regular maintenance visits to extend machine life.

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NEED SOME HELP?

In addition to the production of automatic fence mesh welding machines, the RKM factory also offers a wide range of accessories and customization options for your machines.
Modular production lines increase your automation level. Learn more about our Welded Fence Mesh Machine production solutions.

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